Solvent Recovery | Smart Modular System • DEC.SRU

Solvent Recovery Unit | VOC Emission Control
DEC.SRU_SMS™ | Smart Modular System

Solvent Recovery Units (DEC.SRU_SMS™) are based on the award winning DEC modular platform (skid mounted, SMS™): a compact configuration of a Solvent Recovery Unit (DEC.SRU_CBS™). Unlike larger traditional SRUs requiring extensive on-site assembly, the compact SRU arrives fully integrated and rigorously tested, significantly reducing installation time and costs. Easily expand the SRU as your operations grow, ensuring efficient and adaptable performance.

DEC.SRU_SMS™ Solvent Recovery technology is ideal for printing companies seeking cost-effective solvent recovery solutions for annual solvent usage exceeding 300 tons/year. Designed for rapid deployment, this pre-assembled skid-mounted system minimizes installation complexity—requiring only a concrete platform—to slash setup time and operational expenses. Its modular, limitless scalable design supports future expansion, effortlessly scaling solvent recovery capacity from 20,000 to 300,000 m³/hour to accommodate business growth. Perfect for solvent-intensive printing operations (rotogravure, lamniation, coating, flexo, etc.), this technology ensures sustainable, budget-friendly solvent reuse while prioritizing quick implementation and long-term adaptability.

a sustainable technology and process • DEC.SRU_SMS™

Solvent Recovery Units (SRUs) are VOC emission control systems offering a sustainable solution by significantly reducing harmful air pollution while conserving valuable resources. By capturing and reusing solvents in the process, these systems minimize direct and indirect pollution (decarbonization), lowering costs, while improving overall environmental performance and contributing towards your sustainability goals.

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the MBC™ | MONOBLOC™ RSV™ series • DEC.SRU_SMS™

Introduced in the 1970s, the MONOBLOC™ series represented a revolutionary shift in Air Pollution Control technology; this design integrated multiple activated carbon adsorbers into a single vessel. This engineering breakthrough allowed DEC to deliver a complete Solvent Recovery Unit within one single shipment, which significantly reduced installation time and onsite complexity. The MBC series was specifically engineered to meet the stringent requirements of the pharmaceutical and chemical industries; it provided a compact and efficient solution for the Customer to manage emissions while recovering valuable resources. A MONOBLOC_RSV™ unit is a single-chassis, "plug and play" system where all primary components of the recovery process are contained within one structural frame.

the MBC™ | MONOBLOC™ RSG™ series • DEC.SRU_SMS™

The MONOBLOC_RSG™ series, introduced by DEC in the late 1980s, represents a significant milestone in the evolution of MONOBLOC™ Solvent Recovery Units (SRU). This specific engineering design focuses on the integration of nitrogen-regenerated (inert gas) adsorption technology into a streamlined, high-efficiency format. The MBC_RSG™ series shifted the industry standard by integrating multiple activated carbon adsorbers into a single, linear structural frame. This configuration provides a complete APC solution for small to medium-sized emission sources; it also serves as a modular "add-on" to existing SRUs when production increases require additional flow treatment without a full plant redesign or retrofit. This architecture is particularly effective for the DEC.RSG™ (Inert Gas Regeneration) process. By using nitrogen to recover solvents in a water-free environment, the BUYER prevents the degradation of sensitive chemicals, such as Esters or Ketones.

the DXX™ | RSG™ series • DEC.SRU_SMS™

The DXX_RSG™ series, introduced in the late 2010s, represents the latest chapter in this evolving modular design strategy. This advanced configuration expands the capabilities of the legacy established by previous series; it effectively scales to accommodate larger industrial requirements. Thanks to a series of pre-engineered modules that can be arranged in different, limitless configurations, the Customer can select the setup that best meets his needs. By utilizing the DXX™ series, industrial facilities ensure long-term compliance with environmental regulations while maximizing the return on investment through resource recovery. The modular nature of the system allows for future expansions without the need for a full plant redesign.

compact layout for modular Solvent Recovery Unit • DEC.SRU_SMS™

The DEC.SRU_SMS™ Smart Modular System's compact and modular design significantly reduces its footprint, making it exceptionally well-suited for industrial environments with limited space availability. Its adaptability not only optimizes valuable real estate within factories but also streamlines the path to construction permits, enabling faster deployment and reduced overall project costs, while minimizing project timelines.

main advantages of a modular Solvent Recovery Unit

Standardized Layouts: flexible module configurations adapt to various site conditions, minimizing the need for specifc custom designs and simplifying installation planning.

Reduced Engineering Time: pre-assembled skids streamline engineering, requiring only utility connections.

Minimized Civil Works: modular skids on dedicated frames reduce on-site construction needs, often limited to technical rooms.

Faster On-Site Assembly: workshop pre-assembly minimizes on-site work, reducing risks and delays from weather or mobility limitations.

Enhanced Product Quality: modular construction with pre-engineered components minimizes errors and simplifies quality control.

Transferable: easily relocate the modular plant to different industrial settings.

Highly Rangeable: modulate treatment capacity within each skid and by activating/deactivating individual skids.

Easy Capacity Expansion: simply add modules/skids for future limitless upgrades, without disrupting existing operations.

Standardized Spare Parts: pre-engineered modular skids and appliances simplify spare parts management.

Enhanced Safety: "NO MAN ENTRY" Activated Carbon adsorbers for secure AMS maintenance services.

Optimized Energy Consumption: operate only necessary modules (increased turndown capacity).

Energy Recovery at its best: recover and share thermal energy between the modules for optimal efficiency, achieving up to 40% energy savings, while maintaining module independence (DEC.ULP™ | UltraLoop™).

Reduced Utility Needs: smaller modules reduce heat dissipation and utility demands, even with future expansion in mind.

Reliable and Efficient modular Solvent Recovery Unit • DEC.SRU_SMS™

The DEC.SRU_SMS™ Smart Modular System can be configured with a number of features that make it even a more reliable and efficient solvent recovery solution. These features include:

e-SRU™ full-electric available configuration (zero GHG emissions);

ULP™ | UltraLoop™ energy recovery for maximizing energy savings, while reducing OPEX (best in class);

FPS™ Fire Prevention Systems advanced algorithms for monitoring SRU safety;

ADM™ Advanced Dehydration Modules;

DST™ modular distillation systems.

Platform-Based Installation • DEC.SRU_SMS™

The innovative modular approach allows for the SRU to be located on a steel platform (single or multi-level), a solution that was previously challenging due to size and weight constraints. The DEC.SRU_SMS™ platform is specifically designed to be compact and lightweight, enabling it to be placed in locations that are not feasible for traditional DEC.SRU_CBS™ • Custom Built Systems. This flexibility is a game-changer for industries with limited floor space or those that require a more mobile or adaptable setup.

I4.0 and I5.0 readiness • DEC.SRU_SMS™

The VOC emission control system, utilizing the DEC.SRU™ solvent recovery unit from the SMS™ series, is a prime example of both Industry 4.0 and Industry 5.0 principles.

This is achieved by prioritizing quality assurance and sustainability, while also highlighting social values in addition to economic factors:

The DEC.SRU™ distinguishes itself with intelligent components, systems, and solutions for managing, efficiently utilizing, and monitoring energy and resources consumption, while reducing direct and indirect emissions;

Automated SLA (Solvent Laden Air) filtering and advanced adsorption system for an "in-situ" recovery of chemicals (for direct reuse in the industrial process), along with efficiency monitoring systems, anomaly detection, and identification of foreign or hazardous substances and/or concentrations are integrated with the factory's system, to alert operators or halt equipment or plant operations;

The TSA nitrogen desorption process is employing the DEC.PHD™ - Pulse Heat Dehydration first-stage dehydration module - a performant algorithm powered by the DEC.ATP™, Advanced Technology Platform, adaptable to various environmental conditions and solvent compositions;

Data communication is fully digital, controlled by Siemens S-7 series PLCs (Programmable Logic Controllers);

The HMI (Human-Machine Interface) control interface is simple and intuitive, based on Siemens WinCC series SCADA (Supervisory Control and Data Acquisition), allowing remote instruction loading or programming, and seamlessly integrating with all production cycles;

Production (I/O) signals are available in the DEC Control Room and through OPC UA (Open Platform Communications Unified Architecture);

Optical fiber (FX) is used for interfacing the remote peripherals to main control boards;

Internet access through the high speed LAN/Wi-Fi corporate network, ensuring continuous connectivity to DEC SERVICE for accessing the HMI system and Google cloud services.

Benefits of modular Solvent Recovery Unit • DEC.SRU_SMS™

If you are looking for a compact Solvent Recovery Unit that is modular, scalable, space-efficient, and performant, then the DEC.SRU™ Smart Modular System is a good option to consider. Here are some of the benefits of using the SRU SMS™:

It can be customized to meet the specific needs of your operation;

It is scalable, so you can easily expand it as your needs grow;

It is efficient, so it can help you save money on solvent costs;

It is reliable, so you can be confident that it will operate properly;

It has reduced installation time, so your SRU can be up and running sooner;

It is easy to maintain, so you can keep your overall maintenance costs down.

Versatile modular Solvent Recovery Unit • DEC.SRU_SMS™

The SRU Smart Modular System is a versatile and reliable solvent recovery solution that can be customized to meet the specific needs of your operation. It is a good choice for a variety of industries.

DEC Solvent Recovery Units (SRUs) are available in both skid modular layout (DEC.SRU_SMS™ • Smart Modular Systems, pre-built and pre-tested at our workshops) or in full customizable version (DEC.CBS™ • Custom Built Systems, with on-site erection).

contact DEC

If you are looking for a reliable and efficient solvent recovery unit, DEC.SRUs™ (Solvent Recovery Units) are the right and best option: DEC.SRUs™ are the most advanced and reliable Solvent Recovery Units on the market, with processes, configurations and options to meet the needs of different applications, present and future challenges. Feel free to contact DEC: we can help you assess your needs and recommend the best SRU for your operation.

LTKW

Combat rising VOC emissions and enhance sustainability with our cutting-edge modular solvent recovery systems. Designed for diverse industries, our solutions offer unparalleled efficiency in capturing and reusing valuable solvents, drastically reducing environmental impact and operational costs. Explore our customizable modular units, learn how they ensure regulatory compliance, and discover the economic advantages of implementing advanced emission control technologies. Contact us today for a personalized quote and optimize your industrial processes.

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Solvent Recovery | Smart Modular System • DEC.SRU_SMS™