What are the primary benefits of DEC.SRU-Lam™ for lamination industries?

The primary benefits include significant reduction in operating costs by reusing recovered solvents, compliance with stringent VOC emission regulations, improved air quality, and a high ROI through the elimination of fresh solvent purchases.

Can DEC solvent recovery systems achieve urethane-grade solvent purity?

Yes, by utilizing advanced DEC.ADM™ dehydration and DEC.DST™ distillation technologies, DEC.SRU-Lam™ systems can recover Ethyl Acetate with purity levels up to 99.9%, meeting or exceeding urethane-grade specifications for direct reuse in production.

How does DEC.SRU-Lam™ compare to Thermal Oxidizers for VOC control?

Unlike thermal oxidizers that destroy VOCs through combustion (generating CO2), DEC.SRU-Lam™ captures and recycles solvents. This promotes a circular economy and significantly reduces the carbon footprint of the manufacturing process.

Solvent Recovery for Solvent Based Lamination industries ♻️ DEC.SRU-Lam™

Solvent Recovery for Solvent Based Lamination industries

DEC.SRU-Lam™ ♻️ SRU | SRS | SRP

Solvent Recovery Units (DEC.SRU-Lam™), also known as Solvent Recovery Systems (SRS) or Solvent Recovery Plants (SRP), are VOC emission control devices used to recover solvents exhausted from Solvent Based Lamination machines, minimizing environmental impact, maintaining cost-effectiveness, and complying with regional and local environmental regulations and directives. 🌎

Optimize your Solvent Based Lamination operations with advanced solvent recovery for lamination solutions, a crucial component of effective VOC emission control technologies. Reduce environmental impact and operational costs by implementing efficient systems that recycle and reuse solvents. From cost-effective solvent recovery systems for Solvent Based Lamination converting plants to custom installations, explore how our solutions help you comply with stringent regulations and improve your bottom line. Discover the advantages of using solvent recovery in Solvent Based Lamination converting operations and enhance your sustainability efforts.

DEC.SRU-Lam™ tackles VOC emissions head-on by capturing solvents directly from the exhaust stream of Solvent Based Lamination presses. These recovered solvents are then directly reused as dilutants (diluent, reducer, thinner) in the lamination process.

This innovative approach not only ensures compliance with environmental regulations but also promotes sustainable converting practices.

Discover DEC.SRU-Lam™, the leading VOC recovery solution for the Solvent Based Lamination industry. Utilize our advanced activated carbon technology for effective solvent recovery, promoting sustainability while reducing costs and environmental impact. Learn more about our innovative process at DEC.

The true value of DEC.SRU-Lam™ lies in its cost-effectiveness. By enabling the infinite reuse of the recovered solvent at a fraction of their original purchase price, these Solvent Receovery Units significantly reduce or even eliminate the need for fresh solvent purchases. This translates to substantial long-term savings and a strong return on investment (ROI).

Solvent Based Lamination

Solvent Based Lamination, often simply referred to as lamination, or SB lamination, is a widely used converting method in the flexible packaging industry. It involves the application of solvent-dissolved adhesives to a primary substrate before bonding it to a secondary layer. This process is essential for creating high-performance barriers that protect products from oxygen, moisture, and light.

The solvent used in the lamination process is: Ethyl acetate (ETAC).

benefits | solvent recovery for Lamination • DEC.SRU-Lam™

Solvent Recovery Units (DEC.SRU™), also known as Solvent Recovery Systems (SRS) or Solvent Recovery Plants (SRP), are industrial Air Pollution Control devices used to recover solvents from air emissions of lamination industries. SRUs stand out as the premier solution for lamination converters seeking to minimize solvent emissions (VOCs) in a sustainable way. Unlike alternative VOC emission control methods (thermal oxidizers), DEC.SRU-Lam™ avoids the generation of greenhouse gases (including CO2, NOx), contributing to a truly DECarbonized converting process.

Beyond environmental benefits, DEC.SRU-Lam™ offers a range of additional advantages for lamination converters:

Reduced Operating Costs: by enabling the continuous reuse of solvents, DEC.SRU-Lam™ significantly reduces or eliminates the need for solvent purchases. This translates to substantial long-term cost savings.

Improved Air Quality: by capturing and reusing solvents, DEC.SRU-Lam™ significantly reduces VOC emissions released into the atmosphere, while contributing to cleaner air for your employees, neighbors, and the wider community.

Compliance with Regulations: by helping laminators stay ahead of increasingly stringent environmental regulations governing VOC emissions.

Reduced Environmental Impact: by minimizing reliance on "fresh solvents" and greenhouse gas emissions lessens your business's overall (direct and indirect) environmental impact. This fosters a more sustainable converting practice and demonstrates your commitment to environmental responsibility.

Strong Return on Investment (ROI): the combination of cost savings, improved efficiency, and environmental benefits makes DEC.SRU-Lam™ a financially sound investment. The payback period can be quite fast, typically within a few years, directly tied to your solvent usage (as dilutants and as quota contained in inks). Higher solvent consumption translates to faster returns due to greater savings on solvent purchases.

DEC.SRU-Lam™ goes beyond simple emission reduction. It empowers lamination converters to achieve true environmental sustainability, while optimizing their operations for cost-effectiveness and efficiency.

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evolution of technology • DEC.SRU-Lam™

DEC has a long history of providing solvent recovery solutions for the lamination industry. DEC introduced the first DEC.SRU-Lam™ in the early 1970s and innovation has continued: DEC has recently launched the 10th generation of DEC.SRU-Lam™, featuring the latest available process technologies, making solvent recovery more accessible and economical for businesses of all sizes.

urethane grade Ethyl Acetate • DEC.SRU-Lam™

The DEC.SRU-Lam™ efficiently capture and dehydrate solvent vapors to produce high-purity Ethyl Acetate (ETAC) that meets or exceeds urethane grade specifications: by utilizing advanced dehydration technologies DEC.ADM™ coupled with multistage distillation DEC.DST™ systems, the recovered ethyl acetate achieves purity levels up to 99.9%. This high-quality output allows the Customers to directly reuse the recovered solvent directly in the production lines, without any quality compromise. The DEC.SRU-Lam™ ensures that every Customer receives a robust, automated, and efficient solution designed for continuous industrial operation and maximum resource efficiency.

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extra modularity | compact footprint • DEC.SRU-Lam™

DEC.SRU-Lam™ is modular, boasting an extra compact footprint, minimizing the amount of site floor space and project time required for installation. This translates to greater flexibility in your facility layout and reduces the need for costly civil works. This simplifies the integration process and can significantly reduce upfront costs associated with foundation or support structure needs.

dare to dream big • DEC.SRU_SMS™ (Smart Modular System)

Applying the DEC.SMS™ platform, DEC has streamlined the solvent recovery process, making it cost-effective and efficient, allowing for a simpler and more economical approach to solvent recovery, now making SRUs available to Solvent Based Lamination industries of any size, also the smaller ones.

DEC.SRU-Lam™ technology is a revolutionary new modular approach to solvent recovery that is simple, economical, and effective.

DEC Solvent Recovery Units (SRUs) are available in both skid modular layout (DEC.SRU_SMS™ • Smart Modular Systems, pre-built and pre-tested at our workshops) or in full customizable version (DEC.SRU_CBS™ • Custom Built Systems, with on-site erection).

the process • DEC.SRU-Lam™

SLA (Solvent Laden Air) is pushed by the fan(s) through a multi-adsorber (activated carbon) system, to allow a high efficiency VOC (Volatile Organic Compounds) capture.

Once the adsorbent is saturated (automatically monitored by a VOC analyzer), the system is automatically cleansing the adsorbent, through the best-in-class inert-gas DEC.RSG™ regeneration cycle: the system is using an exclusive DEC.PHD™ dehydration process (in gaseous phase), allowing the direct recovery of an anhydrous solvent mix (DEC.LHP™ process).

DEC.SRU-Lam™ is equipped of the DEC.THR™ (waste heat energy recovery modules), powered by DEC.ULP™ | DEC.UltraLoop™, determining the lowest operating costs in the market.

consistent performances • DEC.SRU-Lam™

The Technology Readiness Level (TRL) of DEC SRUs dedicated to Solvent Based Lamination converting reached a high level of maturity, classified as TRL 9 (actual system proven in operational environment, according to ISO 16290:2013).

This translates to the DEC.SRU-Lam™ technology being commercially available and having a proven track record of delivering consistent performances in real-world applications.

contact DEC

If you are looking for a reliable and efficient Solvent Recovery Unit, DEC.SRUs™ (Solvent Recovery Units) are the right and best option: DEC.SRUs™ are the most advanced and reliable Solvent Recovery Units on the market, with processes, configurations and options to meet the needs of different applications, present and future challenges. Feel free to contact DEC: we can help you assess your needs and recommend the best SRU for your operation.

DEC.SRU-Lam™ • LTKW

Navigating the complexities of solvent recovery for Solvent Based Lamination requires understanding various aspects. Whether you're researching how to reduce VOC emissions in Solvent Based Lamination using solvent recovery, comparing types of solvent recovery equipment for Solvent Based Lamination, or seeking solvent recovery system price quotes for Solvent Based Lamination converting businesses, we've got you covered. Learn about best practices for solvent recovery in Solvent Based Lamination solvent recycling, ensure proper Solvent Recovery Unit maintenance for Solvent Based Lamination converting machinery, and understand the regulations for VOC emissions in Solvent Based Lamination converting and solvent recovery. Investigate solvent recovery efficiency calculation for Solvent Based Lamination presses, address troubleshooting solvent recovery problems in Solvent Based Lamination converting, and consider custom solvent recovery solutions for specific Solvent Based Lamination converting needs. If you're looking to upgrade, find used solvent recovery equipment for Solvent Based Lamination converting for sale or explore solvent recovery system upgrades for existing Solvent Based Lamination converting machines. For those concerned with sustainability, examine solvent recovery for Solvent Based Lamination converting and sustainable packaging. Ultimately, from solvent recovery system installation for Solvent Based Lamination converting workshops to understanding the disadvantges of solventless lamination, we can provide information for all your needs.