solvent recovery for flexo industries ♻️ DEC.SRU-Flexo™

Solvent Recovery for flexo industries

DEC.SRU-Flexo™ ♻️ SRU | SRS | SRP

Solvent Recovery Units (DEC.SRU-Flexo™), also known as Solvent Recovery Systems (SRS) or Solvent Recovery Plants (SRP), are VOC emission control devices used to recover solvents exhausted from flexo machines, minimizing environmental impact and maintaining cost-effectiveness.

Optimize your flexographic printing operations with advanced solvent recovery for flexo solutions, a crucial component of effective VOC emission control technologies. Reduce environmental impact and operational costs by implementing efficient systems that recycle and reuse solvents. From cost-effective solvent recovery systems for flexo printing plants to custom installations, explore how our solutions help you comply with stringent regulations and improve your bottom line. Discover the advantages of using solvent recovery in flexo printing operations and enhance your sustainability efforts.

DEC.SRU-Flexo™ tackles VOC emissions head-on by capturing solvents directly from the exhaust stream of flexographic printing presses. These recovered solvents are then directly reused as dilutants (diluent, reducer, thinner) in the printing process.

This innovative approach not only ensures compliance with environmental regulations but also promotes sustainable printing practices.

Discover DEC.SRU-Flexo™, the leading VOC recovery solution for the flexo industry. Utilize our advanced activated carbon technology for effective solvent recovery, promoting sustainability while reducing costs and environmental impact. Learn more about our innovative process at DEC.

The true value of DEC.SRU-Flexo™ lies in its cost-effectiveness. By enabling the infinite reuse of solvents at a fraction of their original purchase price, these units significantly reduce or even eliminate the need for fresh solvent purchases. This translates to substantial long-term savings and a strong return on investment (ROI).

Flexographic printing, or flexo printing, is a widely used printing method in flexible packaging. It utilizes flexible relief plates made of rubber or photopolymer. These plates are mounted on rotating cylinders and transfer solvent based ink onto the packaging material. Flexo printing is known for its versatility, high-speed production capabilities, and ability to print on a wide range of substrates.

Typical solvents used in the flexo process are: Ethanol (ETOH), N-propanol (NPOH), Iso-propanol (IPOH), Ethyl acetate (ETAC), n-Propyl acetate (NPAC), Ethoxy propanol (EPOH), Methoxy propanol (MPOH).

benefits | solvent recovery for flexo • DEC.SRU-Flexo™

Solvent Recovery Units (SRU | SRS | SRP) stand out as the premier solution for flexographic printers seeking to minimize solvent emissions (VOCs) in a sustainable way. Unlike alternative VOC emission control methods (thermal oxidizers), DEC.SRU-Flexo™ avoids the generation of greenhouse gases (including CO2, NOx), contributing to a truly DECarbonized printing process.

Beyond environmental benefits, DEC.SRU-Flexo™ offers a range of additional advantages for flexo printers:

Reduced Operating Costs: by enabling the continuous reuse of solvents, DEC.SRU-Flexo™ significantly reduces or eliminates the need for solvent purchases. This translates to substantial long-term cost savings.

Improved Air Quality: by capturing and reusing solvents, DEC.SRU-Flexo™ significantly reduces VOC emissions released into the atmosphere, while contributing to cleaner air for your employees, neighbors, and the wider community.

Compliance with Regulations: by helping flexo printers stay ahead of increasingly stringent environmental regulations governing VOC emissions.

Reduced Environmental Impact: by minimizing reliance on "fresh solvents" and greenhouse gas emissions lessens your business's overall (direct and indirect) environmental impact. This fosters a more sustainable printing practice and demonstrates your commitment to environmental responsibility.

Strong Return on Investment (ROI): the combination of cost savings, improved efficiency, and environmental benefits makes DEC.SRU-Flexo™ a financially sound investment. The payback period can be quite fast, typically within a few years, directly tied to your solvent usage (as dilutants and as quota contained in inks). Higher solvent consumption translates to faster returns due to greater savings on solvent purchases.

DEC.SRU-Flexo™ goes beyond simple emission reduction. It empowers flexo printers to achieve true environmental sustainability, while optimizing their operations for cost-effectiveness and efficiency.

evolution of technology • DEC.SRU-Flexo™

DEC has a long history of providing solvent recovery solutions for the flexo industry. DEC introduced the first DEC.SRU-Flexo™ in the late 1990s and innovation has continued: DEC has recently launched the 4th generation of DEC.SRU-Flexo™, featuring the latest available process technologies, making multi solvent recovery more accessible and economical for businesses of all sizes.

extra modularity | compact footprint • DEC.SRU-Flexo™

DEC.SRU-Flexo™ is modular, boasting an extra compact footprint, minimizing the amount of site floor space and project time required for installation. This translates to greater flexibility in your facility layout and reduces the need for costly civil works. This simplifies the integration process and can significantly reduce upfront costs associated with foundation or support structure needs.

dare to dream big • DEC.SRU_SMS™ (Smart Modular System)

Applying the DEC.SMS™ platform, DEC has streamlined the solvent recovery process, making it cost-effective and efficient, allowing for a simpler and more economical approach to solvent recovery, now making SRUs available to flexo industries of any size, also the smaller ones.

DEC.SRU-Flexo™ technology is a revolutionary new modular approach to solvent recovery that is simple, economical, and effective.

DEC Solvent Recovery Units (SRUs) are available in both skid modular layout (DEC.SRU_SMS™ • Smart Modular Systems, pre-built and pre-tested at our workshops) or in full customizable version (DEC.SRU_CBS™ • Custom Built Systems, with on-site erection).

the process • DEC.SRU-Flexo™

SLA (Solvent Laden Air) is pushed by the fan(s) through a multi-adsorber (activated carbon) system, to allow a high efficiency VOC (Volatile Organic Compounds) capture.

Once the adsorbent is saturated (automatically monitored by a VOC analyzer), the system is automatically cleansing the adsorbent, through the best-in-class inert-gas DEC.RSG™ regeneration cycle: the system is using an exclusive DEC.PHD™ dehydration process (in gaseous phase), allowing the direct recovery of an anhydrous solvent mix (DEC.LHP™ process).

DEC.SRU-Flexo™ is equipped of the DEC.THR™ (waste heat energy recovery modules), powered by DEC.ULP™ | DEC.UltraLoop™, determining the lowest operating costs in the market.

recognition for excellence • DEC.SRU-Flexo™

DEC.SRU-Flexo™ technology has been recognized for its outstanding environmental performance. It was awarded in the category "Operational Environmental & Sustainability" by the UK Flexographic Industry Association (FIA), a member of European Flexographic Technical Association (FTA). This prestigious award highlights DEC.SRU-Flexo™'s commitment to innovation and sustainability in the flexographic printing industry.

consistent performances • DEC.SRU-Flexo™

The Technology Readiness Level (TRL) of DEC SRUs dedicated to flexo printing reached a high level of maturity, classified as TRL 9 (actual system proven in operational environment, according to ISO 16290:2013).

This translates to the DEC.SRU-Flexo™ technology being commercially available and having a proven track record of delivering consistent performances in real-world applications.

contact DEC

If you are looking for a reliable and efficient Solvent Recovery Unit, DEC.SRUs™ (Solvent Recovery Units) are the right and best option: DEC.SRUs™ are the most advanced and reliable Solvent Recovery Units on the market, with processes, configurations and options to meet the needs of different applications, present and future challenges. Feel free to contact DEC: we can help you assess your needs and recommend the best SRU for your operation.

DEC.SRU-Flexo™ • LTKW

Navigating the complexities of solvent recovery for flexo requires understanding various aspects. Whether you're researching how to reduce VOC emissions in flexographic printing using solvent recovery, comparing types of solvent recovery equipment for flexographic printing, or seeking solvent recovery system price quotes for flexo printing businesses, we've got you covered. Learn about best practices for solvent recovery in flexo solvent recycling, ensure proper Solvent Recovery Unit maintenance for flexo printing machinery, and understand the regulations for VOC emissions in flexo printing and solvent recovery. Investigate solvent recovery efficiency calculation for flexo presses, address troubleshooting solvent recovery problems in flexo printing, and consider custom solvent recovery solutions for specific flexo printing needs. If you're looking to upgrade, find used solvent recovery equipment for flexo printing for sale or explore solvent recovery system upgrades for existing flexo printing machines. For those concerned with sustainability, examine solvent recovery for flexo printing and sustainable packaging. Ultimately, from solvent recovery system installation for flexo printing workshops to understanding solvent recovery for water-based flexo inks, we can provide information for all your needs.