Recovery Cost Management • DEC.RCM™

Recovery Cost Management
DEC.RCM™

In today's industrial landscape, the efficient recovery of solvents stands as a cornerstone of sustainable and economically viable operations. Beyond the critical environmental imperative, solvent recovery significantly impacts a company's bottom line by reducing raw material costs and ensuring compliance with increasingly stringent environmental regulations. DEC.SRU™ • Solvent Recovery Units are instrumental in achieving these goals, facilitating the recycling of recovered solvents back into the process. However, the true economic benefit of an SRU can only be realized through meticulous management of its operational costs, which encompass substantial expenditures on energy consumption, routine maintenance, and continuous monitoring of abatement efficiency.

To address this crucial need, DEC.RCM™ • Recovery Cost Management, a comprehensive suite of instruments and software is engineered to accurately calculate, track, and optimize the operating costs of DEC.SRU™ installations. DEC.RCM™ transforms cost management from an estimation into a precise, data-driven science, enabling industries to maximize the Return on Investment (ROI) of their solvent recovery initiatives.

DEC.RCM™ • the core components

DEC.RCM™ integrates several key technologies to provide a holistic view of SRU operational expenditures:

SLA Flow Metering System: at the heart of DEC.RCM™'s efficiency monitoring is the advanced SLA (Solvent Laden Air) flow metering system. This system is crucial for accurately measuring the flow rate of the solvent-laden air entering the SRU;

VOC Abatement Efficiency Monitoring: the SLA flow metering system is seamlessly interfaced with DEC.EMS™. This integration allows for real-time monitoring of inlet and outlet solvent concentrations. By comparing these concentrations with the measured flow rates, DEC.RCM™ precisely determines the abatement efficiency percentage of the DEC.SRU™. This continuous feedback is vital for ensuring optimal performance and compliance, and any deviation from target efficiency can quickly highlight operational issues leading to increased costs or regulatory non-compliance;

Electric Energy Consumption: energy consumption is a significant variable cost in any industrial process, and solvent recovery is no exception. DEC.RCM™ incorporates TA meters (power monitoring devices) to accurately monitor the electric energy consumed by the various components of the SRU, including fans, pumps, and utilities. This granular data allows for the identification of energy-intensive phases or equipment, paving the way for targeted energy-saving initiatives;

Thermal Energy Measurement: the solvent recovery process involve heating and cooling cycles, requiring substantial thermal energy. DEC.RCM™ includes an interface to a fuel counter, enabling precise measurement of the thermal energy consumed: this integration provides a complete picture of the thermal energy footprint of the SRU.

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DEC.RCM™ • a Foundation for Carbon Footprint Monitoring

Beyond its role in optimizing operational costs, DEC.RCM™ plays a pivotal role in enabling accurate environmental accounting, specifically in the realm of greenhouse gas (GHG) emissions. The comprehensive data gathered by DEC.RCM™, particularly concerning energy consumption (electrical and thermal) and abatement efficiency, serves as the foundational input for DEC.CFM™ • Carbon Footprint Monitoring. DEC.CFM™ is DEC's exclusive module designed to calculate the CO2 offset achieved through the efficient operation of DEC.SRU™ • Solvent Recovery Units. By providing precise measurements of the energy consumed by the SRU and the volume of solvents prevented from being released into the atmosphere, DEC.RCM™ allows DEC.CFM™ to quantify the direct and indirect GHG reductions. This integrated approach not only highlights the economic benefits of solvent recovery but also robustly demonstrates its significant contribution to environmental sustainability and corporate carbon reduction (decarbonization) targets.

DEC.RCM™ • contractual performances

Crucially, DEC.RCM™ extends beyond mere cost tracking to become a powerful tool for accountability and transparency. It allows customers to rigorously monitor and verify the effective operating costs against the guaranteed contractual performances provided by DEC for the SRU. This unparalleled transparency fosters deep trust in relying on DEC as a long-term partner. By providing irrefutable data on energy consumption, abatement efficiency, and overall operational expenditure, DEC.RCM™ empowers customers to validate that their DEC.SRU™ • Solvent Recovery Unit is performing as promised, ensuring that the expected ROI and environmental benefits are truly realized. This verifiable performance builds confidence, solidifying DEC's reputation as a reliable provider committed to delivering on its commitments.

DEC.RCM™ • monitoring Return on Investment (ROI)

The ability to accurately quantify operating costs is not merely a bookkeeping exercise; it is fundamental to proving and optimizing the ROI of a DEC.SRU™. Without a precise understanding of these costs, the true economic benefits of solvent recovery can be obscured, making it difficult to justify initial investments or identify areas for improvement.

DEC.RCM™ empowers businesses to:

Accurately Calculate Total Operating Costs: by integrating data from solvent concentrations, flow rates, electrical consumption, and thermal energy usage, DEC.RCM™ provides a precise, real-time calculation of the total operating cost per unit of recovered solvent;

Identify Cost Drivers: the detailed breakdown of energy consumption (electrical and thermal) and the monitoring of abatement efficiency allow operators to pinpoint specific cost drivers. For example, a drop in abatement efficiency might indicate a need for maintenance or process optimization, which, if left unaddressed, would lead to higher emissions and increased recovery costs. Similarly, spikes in energy consumption can be investigated to identify inefficient operations or equipment malfunctions;

Optimize Operational Strategies: with a clear understanding of cost implications, operators can adjust SRU parameters to optimize performance while minimizing expenditures. This might involve fine-tuning fan speeds, adjusting temperature set points, or scheduling maintenance proactively based on performance data;

Validate Environmental and Economic Benefits: DEC.RCM™ provides concrete data to demonstrate the dual benefits of solvent recovery – reduced environmental impact through high abatement efficiency and significant cost savings through optimized operations. This data is invaluable for internal reporting, stakeholder communication, and compliance audits;

Enhance Predictive Maintenance: by monitoring critical parameters, DEC.RCM™ can contribute to predictive maintenance strategies. Anomalies in energy consumption or abatement efficiency can signal impending equipment issues, allowing for intervention before costly breakdowns occur.

DEC.RCM™ • efficient recovery cost tracking

DEC.RCM™ transcends traditional cost tracking by offering a dynamic, instrument-driven approach to managing the operational expenses of DEC.SRU™ installations. In an era where both environmental stewardship and economic efficiency are paramount, DEC.RCM™ provides the indispensable tools for industries to not only meet their solvent recovery goals but to truly optimize their investment and ensure sustainable profitability.

Contact DEC!

For more information on DEC's VOC sustainable emission control solutions, interfaced with DEC.RCM™ • Recovery Cost Management, please contact DEC.